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Industrial jewels for nozzle orifice

Industrial jewels for nozzle orifice

Industrial artificial sapphire and ruby are gem-quality synthetic forms of Al2O3 or Corundum with a hardness of 9 on the Moh's hardness scale which is second only to diamond, they are extremely durable and wear resistant, besides, they features zero porosity, high degree of polish, heat resistant, low friction coefficient, chemical inertness and shock resistant. The durability and hardness of corundum makes synthetic ruby and sapphire resistant to abrasion and damage, thus, they are quite suitable to work under ultra-high pressure water environment and are adopted for orifice of nozzles including water-jet nozzle, spray nozzle, Ultra-dry fog nozzle, pin jet nozzle, needle jet nozzle and trim squirt nozzle.

Synthetic ruby orifice and synthetic sapphire orifice are nearly identical, they are the same hardness, same wear resistant, same sliding co-efficient of friction, same everything, except for the color. White sapphires are inherently transparent and more convenient for a visual inspection with a naked eye via microscope.

Unique Characteristics of Synthetic Ruby and Sapphire:

Single crystal
High thermal conductivity
Zero porosity
Heat resistant
Low friction coefficient
Chemical inertness
High polish attainable
Long life
Extreme hardness
Low specific gravity
Wear resistant
High refraction index
Non-magnetic
Shock resistant
High dielectric strength
Corrosion resistant

Physical property

Crystal lattice: hex-sided monocrystalline
Chemical composition: Al2O3
Purity: 99.99%
Percentage: 3.99 - 3.98

Mechanical property

Hardness: Mohs class 9, Knoop hardness=1700kg/mm2
Elasticity modulus: 3.5X106 to 3.9X106kg/cm2
Pressure-resistance: 2.1X104 kg/cm2
Tensile strength: 1.9*103 kg/cm2

Chemical property

Acid- and alkali-proof: can not be eroded by acid or alkali, but hydrofluoric acid.

Fluid Nozzle
We specialize in the manufacturing of the orifice jewel with Sapphire/Ruby, which are used in various control applications of hydraulics, water, chemicals and airflow.
We equipped well-controlled process ensures proper edges for inflow of material, followed by a precisely centered and polished hole to ensure proper flow of water or air. A high degree of accuracy and precision is required in the manufacturing of these parts as they work under extreme pressure.
These parts are manufactured as per customer抯 design and specifications. New entrants in this field can be helped by our engineering department to design nozzles to work under different pressure.
Applications:
*    Air jets
*    Medical applications
*    Gas burners
*    Water Jets
*    Cleaning Nozzles
*    Paper-Pulp Industry
*    Food-Processing Industry
*    Air Cushions
*    Valve seats
*    Ink Jets